2. Production and supply chains: Lowering costs, raising profit margins
Unused economies of scale in production and supply chains are one reason for the stagnant profit margins in the medtech industry. When expanding their production capacities, many companies failed to design processes to be more efficient. The high demand and favorable prices did not encourage a focus on efficiency. That now needs to change.
Major levers for optimizing production costs include balancing personnel costs, taking a make-or-buy approach in keeping with company strategy, negotiating prices systematically with suppliers, and shaping production networks so as to uncover additional productivity via synergies and ideally foster attributes such as customer satisfaction thanks to shorter delivery times.
CEOs also need robust and flexible production networks in order to address geopolitical exigencies and regulatory demands. Many medtech companies have a long way to go in this regard. In recent years, medtech companies have often accelerated their growth through M&A activities. But in the post-merger processes, they have neglected to utilize operational synergies. This often results in production networks that for historical reasons feature individual, differently structured, and independently run sites.
Many companies have not yet focused their production networks on the future. Local-for-global strategies that used to yield advantageous personnel costs now have to be reassessed in light of many states’ new protectionist ambitions and the rising complexity of local regulations. Each company needs to apply a clear focus to optimizing its global footprints, based on its specific strategic aims. This can incorporate a number of different perspectives:
Deliverability of items such as crucial raw materials can be safeguarded by avoiding trade barriers or ensuring production capacities. This often entails registering or internally planning for additional sites or additional (excess) capacities from partners, in order to secure the strongest sales markets.
Companies need to ensure that all production sites meet local regulatory requirements for quality, production, and packaging processes throughout the entire value chain of any given product. It is important for companies to maintain or develop local expertise in order to meet these operational requirements. Initial steps usually involve building smaller sites with bridge functions and establishing relations with local authorities.
Sustainability is another important issue. Internal and external environmental, social, and governance (ESG) goals can be met by gaining access to renewable sources of energy, optimizing transport routes and means, and working with certified partners. Optimization with an ESG focus can also mean addressing potential ethical questions.
Procurement and production costs depend on factors such as local labor markets, energy infrastructures, import costs, and raw material availability, as well as the strength of the currencies involved. Optimizing costs does not necessarily mean cutting them. When deciding on sites, incentives and subsidies from local authorities or states can also play an important role.
There are many more questions to consider within the context of a footprint strategy. Major factors here include the appetite for risk and the ability to assess probabilities in corresponding scenarios. One specific question for 2025 is, in addition to a dedicated US strategy, how to design the manufacturing footprint in the Asia-Pacific region (APAC). A very discerning approach is needed here: the APAC market as a whole will not outperform either the US or the European market in the foreseeable future. However, individual and regional production strategies should be applied to the four strongly expanding markets of China, Japan, South Korea, and India — not least of all from the perspective of accessibility to these markets.